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Steel barrel making machine, steel barrel production line, o




Capacity: 5 pcs per min
Worker number per shift: 20
Total electricity power: 650kw
Compressed air consumption: 20 cbm per hour, 0.1-1 Mpa
Workshop area: 2000m2 height > 6m
Raw material: Steel plate coil
Thickness: 0.7-1.2mm
Width: 900mm

Technical Solution
1.Complex Pressing technical is adopted in  Front Equipment, which saves 3~4% steel materials for each 55 Gallon steel drum.
2.”7 layers of circle rolling technology” (core tech of our company) has been adopted in Middle Equipment.
3. High-pressure painting without air, fuel heating has been adopted in Post Production Equipment.
     Automatic production line, 18-20 workers are required only.
Standards Reached
            The steel drums produced by our Production Line can reach Class 1 Standard of UN Sea Transportation for Dangerous Goods.
 
Workshop Foundation and Related Accessory Establishment
Ø  Water: Recycled cooling water. Water entrance temperature<32oC, Water out temperature<40oC,Pressure: 0.1-0.45Mpa,runoff :20m3/h.2" Self-Suction pump:1unit.
Ø  Power: Voltage 380V,Frequency:50Hz
Ø  Transformer Capacity≥650KVA
Ø  Water Consumption:0.2Kg/Pc
Ø  Air Compressor: Pressure: 0.6Mpa, consumption: 10m3/min.
Ø  Gas Storage Tank:4 Pcs,Capacity:0.6 M/Unit  Pressure:1MPa

Digital controlled uncoiling and flattening, dislocation pressing line
Item No. Equipment Name Unit Qty.
1 Hydraulic coil lifting Unit set 1
2 Uncoiling Unit set 1
3 Side Deviation Rectifying Unit set 4
4 Flattening Machine set 1
5 Lengthways Edge Trimming Machine set 1
6 Scrap Receiving Machine set 2
7 Servo Sizing & Flattening Machine set 1
8 Sheet-Cutting Machine set 2
9 Conveyer for Steel Sheets and Stacking Machine set 1
10 Roller conveyor Set set 1
11 Bottom Cover Conveyer set 2
12 Pre-Coiling and Gluing Machine set 2
13 Electric Control System set 1
14 Hydraulic Station set 1
15 Cover Pressing Machine set 2
16 Double Locking Pressing Machine set 1
17 Moulds for Barrel Cover set 2
  Double Locking Moulds set 1

Middle section equipment
Item No. Equipment Name Unit Qty.
1 Circle-rolling Machine set 1
2 Spot-welding Machine set 2
3 Automatic Seam-welding M set 2
4 Edge-folding Machine set 1
5 “W” Reinforced Bar Forming M set 1
6 Barrel Forming Machine set 1
7 Leak Checking Machine set 1
8 Conveyor system set 1
9 Electric control system set 1

Rear section equipments
Item No. Equipment Name Unit Qty.
1 28D Degreasing &  Phosphorization Line set 1
2 15D  Degreasing & Drying Line set 1
3 Outside Paint Spraying Room (3-color) set 1
4 26D Paint Spraying & Drying Line set 1
5 Air Cooling Equipment set 1
6 Overturn Equipment Unit 1
7 Front Barrel-Separation Machine Unit 1
8 Back Barrel-Separation Machine Unit 1
9 Printer Unit 1
10 Elevator Unit 2
11 Pre-Washing Trans-Line set 1
12 Roller Trans-Line set 2

Flow chart:


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