Disc Brake Pad Production Line

Advanced OE Product Producing System
Real POSITIVE Producing Method
Simple Moulds for Easily Changing
Multi-line cultivar
Easy to Form Continuous Line
High Efficiency and Energy Saving

Production speed:
175 sets per hour
8 hours per shift, one shift per day
Daily output: 1400 sets
Yearly output: 504000 sets
Total Power: 250KW

We are a professional manufacture of production line machines and testing machines for friction material industry.
Being the largest manufacture of its kind in China, we design and develop customized whole production line machines for variety customers.
We design and develop customized production line machines for variety customers. The products made by our machines include disc brake pads, car barake shoes, motorcycle brake shoes, truck linings and train blocks, as well as other components of automobile braking system.
We are the largest manufacture of its kind in China, with capability of producing more than 170 types of machines. We are proud to be the major driving force of Chinese friction material industry.
We helped our clients to setup production lines with our machinery and turn-key project solutions. It is our vision to become the preferred partner and solution provider to friction material manufactures all over the world.
We are aiming to combine the best mix of research, technology and innovation to empower our clients with the latest and most suitable devices.
The testing machines incorporate special features to maximize test data accuracy and reliability and are able to meet the requirements for testing according to ISO, SAE, EURO-SPEC, AK, VW, JB, JASO and QC recommended practices and regulations.

No. Machine Name Modle Specification Qty
1 Plough-chipper Mixer CL-600 600L 1
2 Weighting machine CL-2C 2 weighting 1
3 Six-position Hot Press (Positive Mould) CL-640 80T×6 1
4 Four-pole Press CL-400 400T 1
5 Heating Box CL-54 5.4M3 1
6 Surface grinding machine CL621D Φ800 1
7 Chamfering Slotting Machine for Brake Pads CL632 500  1
8 Painting Line CL971 800 mm  1
9 eroding machine CL665C 750℃  1
10 Washing and Drying Machine CL661 600  1
11 Shot Blasting Machine outsourced 600  1
12 Gluing and Drying machine CL666 300  1
13 Moulds CL640 1-4chambers 24
14 Moulds CL645Z 12chambers 4
  Total     34

1, Plough-Chopper Mixer

Plough-chopper Mixers are highly efficient mixers for fast mixing of fibers, powders, raw materials, granules with or without liquids and pastes of low viscosities. It is used in Friction, Chemical, Pharmaceutical and Food Industries. The mixers consist of a cylindrical shell fitted with ploughs and choppers. The mixers create a agitating and slicing three dimensional effects. Lump breakers are installed for breaking of lump sand agglomerates.

2, Weighting Machine

It is suitable for weighting and dividing raw materials automatically.
1, Automatically weighing, feeding and rotating
2, Easy to operate.
3, High precision and productivity.
4, P.L.C. contrld.

3, Six-position Hot Press (Positive Mould)

Brake Pads Friction Material Processing Equipments
•Be able to process 1 to 6 kinds of pads at the same time.
•Moulds can be move out during feeding.
•High efficiency, energy saving.
•OE critical machine, only one operator needed.
•Accurately pressure control.
•Automatically materials weighing and transferring.
•Moulds closed by spring force. 

4, Four-pole Press

•Improved design on standard press structure adopting the latest technology.
•Plunger-type cylinder, simple and stable, easy to maintain.
•Precisely P.L.C. control on pressure pressing; pressure digital display.
•Fast –moving filling value system
•Heating temp. can be monitored by heating device installed on the moulds, accurate temp. control.
•Proportional controlled hydraulic pressure, can do pressure-variable pressing, energy-saving design.
•Hydraulic-station on the top, can be operated from the front or rare, small area occupied.

5, Heating Box

•Special hot-air-cycle-blower with alarming system for over-heating, able to cutoff heating power automatically.
•Auto temp control programming system generates 6-point temp curve, and prints out with a temp.logger and data output interface.
•Air Distribution System on both sides, with enforced hot-air cycle to ensure temp. Equivalent under high-density piled up.
•Temp. equality degree≤±2.5%, tested a National Professional Standard empty oven.
•Manually adjusting inlet/out gas volume, to ensure high temp.equivalent inside the oven.
•SSR solid-state relay contactless regulating.
•PID temp control self-deterring.
•Heated by electricity or gas.
•Available on various capacity. 

6, Surface Grinding Machine

•Disc dynamic zonal electro-magnetic sucking working-table.
•Rough grinding and fine grinding to be finished at one time.
•Grinding volume adjustable by handle-wheel, digital indicator display.
•Diamond grinding wheel, adjustment digital display (optional).
•Working-table AC speeds adjustable, with unloading system.
•Max. processing pads size :120mm× 240mm.

7, Chamfering Slotting Machine for Brake Pads

Application: Suitable for brake pad slotting and chamfering.
•Automatic finish the process of slotting and chamfer grinding.
•Continuous conveying, speed sleepless adjustable.
•Max. processing pads size:110mm×150mm.
•Productivity: 1000 pcs/hr.

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